component
< Lessons from Euclid >
It is one thing to propose a tetrahedral lattice for the geometric arrangement of a space station habitat, but to outline in detail size and form of the various components can be a more demanding task. For me as a chemist it was no problem to set up the crystal structure of diamond with the program ChemBio3D, simply by adding carbon atoms to each other. But since it will be a problem to bring into orbit a 3-m sphere as a whole, I decided to disassemble it into identical parts.
To deal with my problem in more practical terms, I procured on a warm summer day a melon with almost perfect spherical shape. Then, during a picnic near the Danube, I tried to inscribe on its surface where the holes should be for the tetrahedral connections to the 4 neighbouring spheres. I also tried to imagine the positions of 4 circular windows exactly vis-a-vis. It took me some time until I realized that all I had to do was to divide my melon into 8 equal parts.
While I enjoyed the melon's juicy interior, I studied the left-over triangular pieces of solid peel. To my amazement I obtained 8 equilateral triangles with 3 right angles (Euclid would have been proud of me!). Back at home, I finished my work by cutting into the middle of each piece a circular hole. Three final cuts resulted in altogether 24 parts of identical size. In the figure at the top, we are looking from the inside at the last 3 pieces still together (in red are electrical plug-ins).
No bolts and no holes are needed to fix these components to each other. On the inside, each part is bordered by an overhanging rim. By these rims, bent backwards away from the border, all parts are forced together with clamps that can be tightened and opened again by free hand, without any tools, by a lever shifted either in position open 
lever open
or in position closed:
lever closed
Before 3 components are fixed together around a circular hole, one of the pneumatic doors must be inserted. All (perfectly fitting) edges are covered by a soft sealing band, that easily can be replaced if it got damaged.
The tubular passage ways between the habitat spheres (2 m long, 1 m diameter) are also assembled from identical components in the same way, a geometrically less challenging task (I propose 6 parts, each with a length of 1 m and with 1/3 of the circumference). It should be possible to do all assembly work in clumsy air-tight suits furnished with maladroit gloves. Damaged parts can be exchanged from the inside with minor difficulties. Always the same few standardized items would be in use for the whole station. This should reduce the efforts of construction and maintainance to a minimum.
MB 8/13
next: Doors
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